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composite consult GmbH
Hof Göhren 13
19061 Schwerin
Tel.: 0385 - 59 38 36 50
Fax: 0385 - 59 38 36 49
E-Mail: kontakt@composite-consult.de

References for our Consulting Projects

Our objectives are the optimization of existing processes and the servicing of new markets. We are not only a regional but also an international company. in addition to the projects close to our hearts in Northern Germany – our homeland – we seek worldwide challenges and develop concepts for large companies. Continuous further development is our motor and inspiration. We think big and also allow ourselves to think laterally. Therefore, our slogan is: Into New Markets with New Technology.

Through the deployment of personnel with many years of production experience, we can give our customers the best advice regarding matters of process optimization, methodology and quality. We can do that which the customer needs. Our advantage in knowledge results from our expertise. We have no young engineers but employ exclusively Senior Consultants. They implement our solutions not only with a lot of production experience but also with intercultural experience. Our employees have additional qualifications in the areas of metrology (NDT, 3D scanning), quality assurance and occupational health and safety (SCC), as well as access to our own process laboratory. We are one of the few companies which have themselves regularly certified. Geographically we move with our customers. In the process, no distance is too far for us.

The expansion of our portfolio into the shipbuilding and aircraft industries is our next task.

  • Technical Advice
  • Process and quality audits
  • Production monitoring
  • Process and quality optimization
  • Production planning
  • Repair assistance

composite consult GmbH is certified in accordance with DIN EN ISO 9001:2015 in the field of “Technical Management Consulting in the Areas of Classical and Innovative Fibre Composite Technology.

2008

Main DutiesIndustry / Company

Engineer training in the subject of rotor blades from the production point if view (Part 1)

Israeli aviation concern

Works planning for the manufacture of rotor blades from the production and process view points (> 1000 rotor blades / year)

American / Chinese manufacturer

Consultation regarding rotor blade manufacture (production and process strategies)

German manufacturer

Rotor blade basic training, key subject: fibre-reinforced plastics

European chemical concern

 

2009

Main DutiesIndustry / Company

Technology transfer / assistance in the ramp-up phase of rotor blade production in relation to production processes and quality and quantity

Indian manufacturer

Engineer training (process engineers), key subject: product range of a specialist supplier (Part 2)

Israeli aviation concern

Production planning / development of a complete layout for rotor blade production

German wind energy plant manufacturer

Business and market potential analyses and ideas for realization concepts (rotor blades)

German wind energy plant manufacturer

2010

Main DutiesIndustry / Company

Works start-up assistance for a rotor blade factory (from the quality assurance view point)

Portuguese manufacturer

Assistance in the Baltic 1 - Project (quality assurance / inspection of rotor blades)

EnBW (Denmark)

 

2011

Main DutiesIndustry / Company

Process audit of rotor blade production

Chinese wind energy plant manufacturer

Production monitoring, carrying out of and assistance with repair processes and material qualification in nacelle cladding and spinner production / various audits

Various manufacturers
(China / India)

Consultation on the subject of wind energy, key topic: rotor blade production (market potential and implementation concepts)

Israeli aviation concern

Implementation of an EMP in an offshore project

German manufacturer

Rotor blade assessments / defect analyses and assistance in a prototype repair

German wind energy plant manufacturer

Assistance in prototype and pilot series production (rotor blades)

Italian wind energy plant manufacturer
(in India)

2012

Main DutiesIndustry / Company

Production monitoring for a German customer for the assurance of component quality in nacelle cladding and spinner production

Various manufacturers
(China / India)

Numerous expert assessments / inspections at various manufacturers (rotor blades / nacelles / spinners)

European manufacturer
(throughout Europe)

Monitoring of rotor blade prototype production from the quality view point and the carrying out of component and final acceptances of the pilot series

Italian wind energy plant manufacturer
(in India)

Documentation review and revision of QA and production documents and technical specifications

European manufacturer

2013

Main DutiesIndustry / Company

Start-up assistance for a rotor blade factory (quality management perspective)

Canadian manufacturer

Numerous certificates / inspections at various manufacturers (rotor blades / nacelles / spinners)

European manufacturer
(throughout Europe)

Assistance with an offshore project (quality management / inspection of rotor blades / repair monitoring)

Project development company

Inspection campaign, examination and review of previous defects according to series defects

German wind energy plant manufacturer

Inspection campaign rotor blade retrofitting

European manufacturer (worldwide)

Material scout for a rotor blade manufacturer, development, preliminary audit, qualification process

European manufacturer

2014

Main DutiesIndustry / Company

Start-up assistance for a rotor blade factory (quality management perspective)

Canadian manufacturer

Numerous certificates / inspections at various manufacturers (rotor blades / nacelles / spinners)

European manufacturer (throughout Europe)

Member of the customer’s project management team, outsourcing of the production of a nacelle manufacturing facility

European manufacturer

Inspection campaign, examination and review of previous defects according to series defects

German wind energy plant manufacturer

Inspection campaign rotor blade retrofitting

European manufacturer (worldwide)

Customer-specific rotor blade final inspection in Asia

German wind energy plant manufacturer

2015

Main DutiesIndustry / Company

Start-up assistance for a rotor blade factory (quality management perspective)

Canadian manufacturer

Numerous certificates / inspections at various manufacturers (rotor blades / nacelles / spinners)

European manufacturer (throughout Europe)

Assistance with an offshore project, member of the customer’s project management team, inspection of rotor blades

European manufacturer

Inspection campaign, examination and review of previous defects according to series defects

German wind energy plant manufacturer

Assistance with an onshore project, member of the customer’s project management team, inspection of rotor blades

European manufacturer

Assistance for a rotor blade factory (quality management perspective)

European manufacturer

2016

Main DutiesIndustry / Company

Troubleshooting of production defects, member of the customer’s project management team,

European manufacturer

Numerous certificates / inspections at various manufacturers (rotor blades / nacelles / spinners)

European manufacturer (throughout Europe)

Assistance with an offshore project, member of the customer’s project management team, inspection of rotor blades

European manufacturer

Inspection campaign, examination and review of previous defects according to series defects

German wind energy plant manufacturer

Assistance with an onshore project, member of the customer’s project management team, inspection of rotor blades

European manufacturer

Assistance for a rotor blade factory, member of the customer’s project management team, (quality management perspective)

European manufacturer

Projects

Production monitoring for the duration of a complete production segment as an on-site engineering service. Implementation of optimum production conditions and components.

Partial Service
Expert damage assessment in the event of, for example, the breaking off of a rotor blade on land or on water. Expert assessment and assistance for the entire series.

Partial Service
At the customer’s wish, the training of employees for an optimized, efficient and long-lasting production process.

Helgoland – North Sea Project
Regular inspections help create efficiency and long-lived working in the wind energy plants in the North Sea.

"Cooperation Israel and Germany is not exactly obvious. But she has been working very well for eight years. We value the personal approach and the routine work of the teams."
Roni Yakobovich, RTIAviation Products Ltd., Israel

Technical Advice
Customer contact in tune with the needs of the customer through a well-trained team with its own ideas.

Audits
Supplier audits, optimization audits and documentation audits validated in accordance with the specifications of the certification authorities or of the customers.

Taicang / China Project
Process and quality optimization with completely converted works at the customer’s order.

"Technical know-how in technical consulting and active accompaniment of all production phases, especially in our production facilities in India and China, is necessary. For many years we have cooperated with the inspectors of composite consult GmbH. They ensure smooth processes and quality-oriented work."
Micha Schulz, Vice President Global Supply Chain, Project at Service Quality at Senvion SE, Osterrönfeld

Process and Quality Optimization
Develop and implement the ideal solution in cooperation with the customer and the manufacturer.

Partial Service
Autonomous responsibility for assistance with the complete process and production development for a prototype.

Partial Service
Training of employees in India so that they understand the manual skills.

innogy Portugal Project
Production monitoring is a statutory duty for the manufacturers and operating companies of wind energy plants. We support innogy in Portugal in a shift system.

"Composite consult GmbH is an important player in quality-assured assessments of the manufacture of rotor blades and their operation. The inspectors are trained both onshore and offshore. Currently they are supporting us in a project in Portugal."
Karsten Lömker, O&M Portfolio Manager bei c/o innogy SE, Hamburg

Production Monitoring
In adherence to the specifications, defects are analysed and solution models are created. Process optimization is the top priority.

Process and Quality Optimization
To always be one idea ahead is an obligation. We develop comprehensive, long-lasting and efficient customer concepts.